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NOVEMBER 2025

By Brian Berk, Editor-in-Chief and Erika Flynn, Contributing Writer

Dairy Foods Extra

Kathie Canning is editor-in-chief of Dairy Foods.
Contact her at 847-405-4009 or c
anningk@bnpmedia.com.

PACK EXPO concludes largest event in its history


Las Vegas Convention Center was bustling with more than 1 million net square feet of show floor space.

Photo by Brian Berk

During its 30th anniversary event, PACK EXPO truly hit its stride, boasting its largest event in its history, as the show floor surpassed 1 million net square feet and more than 30,000 attendees.

Produced by PMMI, The Association for Packaging and Processing Technologies, PACK EXPO Las Vegas, the show, taking place from Sept. 29-Oct. 1, drew 20,000 exhibitor personnel for a total of 50,000 packaging and processing professionals in attendance. More than 2,300 exhibitors highlighted a plethora of products, including several items for dairy processors. (See below for some of these product launches).

Dairy Foods ad for a cheese science guide, with descriptive text and a smartphone showing the guide.

“The scale and energy of PACK EXPO Las Vegas this year reflect how fast our industry is advancing,” said Jim Pittas, president and CEO, PMMI. “From AI (artificial intelligence) and robotics to next-generation sustainability, the technologies on display aren’t just meeting today’s needs, they’re driving the growth, efficiency, and innovation that will define packaging and processing for the next 30 years.”

During a PMMI press event, Pittas also looked back at the show 30 years ago, noting there were approximately 150 exhibitors. He marveled at how much the show has grown since, filling the Las Vegas Convention Center. PMMI honored exhibitors who exhibited at the first PACK EXPO event with a special booth designation during the show.

One such exhibitor was Syntegon. “We’ve been exhibiting at PACK EXPO all 30 years that the show has been around. The U.S. and Mexico PACK EXPO events are very important to seeing key customers and showcasing our new innovations. This year, we had an awesome first day [Monday] where we saw heavy booth traffic, but the big highlight was securing three orders,” Alana Brown, events manager for the company, whose U.S. headquarters are based in Minneapolis, tells PMMI.

Positive industry outlook

During the PMMI media event, Jorge Izquierdo, vice president of market development for the trade group, presented the packaging State of the Industry report. He pointed to continued industry growth.

“In 2021 and 2022, we saw double-digit growth for the industry. It has not slowed down since,” he reveals. “In 2024, the industry had $11.3 billion of packaging shipped. That was up 2.4% percent compared to the prior year. In 2025, we project 2% (year over year) growth.

Despite headwinds such as tariffs, the packaging industry, comprising 50% food, 46% beverages and 4% other products, should see even better growth in years ahead, Izquierdo states. “In 2026, we estimate 4% growth in shipments and in 2027, we expect 6% growth in shipments. We are optimistic about the market.”

Regarding avenues for this growth, PMMI’s vice president pointed to palletizing. “If you look on the show floor, there is a big increase in robotics,” he notes. “It is bringing a new level of flexibility to the industry.”

Despite current economic uncertainty, “the industry’s commitment to automation, sustainability, and operational excellence remains powerful,” adds Pittas. “PACK EXPO Las Vegas 2025 is more relevant than ever and offers attendees unique opportunities to prepare for projected industry growth and make connections that drive business forward through the depth and breadth of solutions the show offers.”

Education takes the stage

PACK EXPO offered more than 100 educational sessions. Considering the time allotment and expansive show floor space, it would be impossible for anyone to sit in on most of these important educational opportunities. Hence, please visit the www.packexpolasvegas.com website to review recaps of individual sessions. However, we will highlight one fascinating PACK EXPO Industry Speaks session titled “How Smart Packaging Helps Grow Consumer Transparency.”

The key point during this session, presented by Rishi Banerjee, senior director of SmartLabel at the Consumer Brands Association, is an initiative, led by non-profit international organization GS1 to switch from current 1D UPC labels to 2D QR barcodes. “There will be no UPC barcodes in the future. QR codes carry much more data. … QR codes are here to stay,” Banerjee relays.

Banerjee notes this move is led by consumer desires to have more transparency on the packaging labels for the food products they purchase at stores. “Ninety-two percent of consumers say transparency is important,” he says. “Consumers really care about ingredients in products. Transparency grows trust.”

Digging deeper, Banerjee reveals allergens are one of the top things consumers are concerned about. 2D QR codes (smart labels) can provide plenty of details on allergens, he stresses. “Many other things are featured on smart labels, including sustainability attributes and product recall alerts as well.”

Another huge advantage of smart labeling, according to Banerjee, is QR codes can provide regulatory compliance information for individual states. “Fifteen to 20 states are looking to pass ingredient requirements now (for example),” Banerjee maintains.

Recycling information is another huge benefit QR codes provide, Banerjee concludes. “Recycling information can be offered at the individual ZIP code level. More than 9,000 communities have recycling regulations. This kind of capability is huge.” DF

PACK EXPO products

Here are eight products that were showcased during the PACK Expo show. All photos are courtesy of the individual exhibiting company.

Sensolus branding: dashboard on monitor/phone, cloud logo, and a tracking device.

Sensolus

Sensolus announced its next-generation tracking hardware and asset-tracking platform and mobile app. The Track 1105 marks the first time that Sensolus trackers are available for deployment in Canada and Mexico. The company’s solutions enable customers to gain visibility and control into supply chain and logistics flows, helping to manage assets in the field or in transit, optimize inventory, and reduce hidden costs. Alerts can be set up to detect anomalies such as wrong delivery location or excess dwell times. The company says manufacturers can benefit from smart trackers and gateways on their digitalization journeys to manage and optimize use of reusable packaging such as pallets, totes or roll cages, as well as trailers and containers. The company’s software is user-friendly and highly configurable, with an API available for seamless integration into ERP systems. The Track 1105 device is durable with IP69k and IP68 ratings, embedded condition sensors and battery life of up to seven years, it says.
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Robotiq palletizing robot moves boxes from conveyor to a wooden pallet.

Robotiq

Robotiq introduced its PAL Ready, a production-ready palletizer, coupled with the debut of the Lean Palletizing Experience, a structured, scalable approach to end-of-line automation. The fully assembled, robotic palletizing cell was designed for rapid installs, with an anchorless redeployment in less than 10 minutes. The palletizer enables companies to drive multiple production lines with low-volume production and facilitate washdown zoning for food and beverages. The company says it also enables a smooth transition from an upstream conveyor, automatically delivering boxes at the right time and the right place so manufacturers can maintain continuous operations with recovery logic and ensure optimal output of the palletizer. The unit is supported by easy-to-operate and robust software.
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ProAmpac food packaging products: insulated bag, moisture protect pouch, sandwich, cheese.

ProAmpac

Packaging solutions provider ProAmpac highlighted its Fiberization of Packaging initiative in response to industry-shaping trends including rigid-to-flexible conversion to reduce carbon footprint, mono-material films designed for recyclability, integration of post-consumer recycled (PCR) content, and advanced foil replacement technologies with high performance designed to run at rate while lowering environmental impact. It offers a strong alternative to traditional film packaging for meeting sustainability goals. Fiber-based packaging is cost-effective and widely used due to its efficient design, ease of availability, and beneficial properties like stiffness and easy-tear functionality. The company also offers its high-performance recycle-ready moisture-scavenging technology, ProActive Intelligence–MP-3000; its R-2300 recyclable film series; its FiberCool insulated packaging; and RAP foodservice and retail packaging.
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Automated industrial packaging machine, Matrix SL, with an inclined feeder and a touchscreen control panel.

MGS

MGS, a Coesia company, unveiled its MatriX SL side-load case packer with three-in-one case capability. Designed for mid- to high-speed production, the cost-effective machine packs regular slotted containers (RSC), wrap-around cases, and trays on a single platform, providing manufacturers with space-saving flexibility across food and other lines. The machines key capabilities include versatile formats, with high output. Its infeed designs and three-in-one case functionality can handle cartons, bottles, pouches, cups, flow-wraps and rigid containers, managing various configurations for efficient product flow. The MatriX SL also features dynamic case handling with its Beckhoff XTS linear transport system that delivers adaptive case control over a broad size and weight range, the company says. Additionally, the unit offers adaptive gluing, rapid changeovers and a compact footprint.
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Blue industrial oxygen analyzer displaying 4.00% oxygen, connected to a probe.

Emerson

Emerson announced its Rosemount CX2100 In Situ Oxygen Analyzer, which was designed to provide critical information needed to optimize combustion processes and help manufacturers meet emissions standards, reduce energy costs, and increase safety. These types of analyzers are widely used in a variety of industries, including dairy, the company says. The CX2100 is simple to install, with a wide range of accessories for installation across different process conditions, including high temperature, high particulate, and high sulfur applications. The transmitter can be mounted up to 300 feet (91 meters) away from the probe to further simplify installation, especially important for personnel safety. CX2100 commissioning is streamlined by the local operator interface’s guided setup and commissioning feature, with support for seven languages. The interface features capacitive touch buttons, comes with a wide variety of customization options, and is housed in a rugged metal enclosure to protect its internal electronics.
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Long Bartelt industrial packaging machine, model MAG-B, on display at a trade show.

Bartelt

Bartelt, a ProMach product brand, debuted its MAG-B Horizontal Form Fill Seal (HFFS) Machine, a highly flexible, easy-to-use solution with rapid changeovers of 15 minutes or less to deliver maximum output. The MAG-B leverages magnetic linear track technology to produce high-quality pouches from roll stock film. It features a patented magnetic bag clamp that can be repositioned to accommodate different size pouches. Its dual-side form fill seal process allows pouches to be formed, filled, and sealed on both the front and back sides of the machine, significantly reducing the overall footprint while maintaining high speeds of up to 150 pouches per minute, the company says. The MAG-B supports simplex, duplex, and triplex configurations and is compatible with a variety of pouch styles, including roll stock, gusset bottom, Delta Pac stand-up, and DOY stand-up. This versatility makes it ideal for powders, cheese and many other products. The MAG-B is part of Bartelt’s MAG Series.
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A line-up of yellow and white Ati SHERPA autonomous mobile robots (AMRs) of various types.

Ati Motors

Autonomous mobile robotics (AMRs) company, Ati Motors, showcased its latest advancements in next-generation material handling, including the Sherpa Pallet Mover 1.5T, the Sherpa Lifter 1000, and the Sherpa XT. The Sherpa Pallet Mover 1.5T is an advanced autonomous mobile robot that is redefining standards for safe, efficient and scalable pallet handling in manufacturing and warehouse environments, the company says. Leveraging state-of-the-art AI-driven pallet detection, the unit enables autonomous pallet lifting and transport with 3D LiDAR and camera-based navigation. This AMR offers continuous eight-hour operation, supports swift multi-shift deployments with its swappable 51V NMC Lithium-Ion battery, and excels in low-light, twilight and dark operating conditions, the company states. The Sherpa Lifter 1000 delivers a robust lifting capacity of up to 1,000 kilograms, achieving high-speed operation up to 1.5 meters per second. Designed for flexibility, it offers customization options, including scissor lifts, turntables, and roller-tops, to support various material handling applications.
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CIPure Cleaning Solution by JBT Marel, featuring industrial equipment and a water droplet.

A&B Process Systems

A&B Process Systems, a company of JBT Marel, showcased its next evolution of clean-in-place (CIP) technology: The CIPure Cleaning System. This modular, digitally controlled solution maximizes capacity, minimizes downtime, and greatly improves sustainable operations for food, dairy and beverage manufacturers, the company says. It adds CIP systems are essential for food safety by cleaning product contact surfaces to prevent contamination from harmful bacteria and microorganisms. CIPure’s tailored design and advanced monitoring technology was designed to help companies be intentional in their approach to cleaning and potentially add decades of life to their equipment. Built with sustainably sourced materials, CIPure features easy-to-operate, intuitive controls that maximize performance while minimizing water, chemical and steam consumption. Its robust automation is configured to alleviate the operational pains of highly manual CIP systems. It optimizes rinse and wash times, accurately doses and mixes chemicals, and applies an effective recovery process to help reduce environmental impact.
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For more information, visit www.packexpolasvegas.com.